ZR1140Y

ZANDER Precision filter element ZR1140Y replacement

ZR1140Y Compressed Air Precision Filter Element: A Microscopic Solution for Enhanced Purity
 
The ZR1140Y compressed air precision filter element is an advanced industrial component designed to deliver ultra-high levels of filtration accuracy, effectively removing particulate contaminants down to a minuscule size of 0.1 micrometers (μm). This innovative product plays a critical role in maintaining the quality and purity of compressed air systems across various industries, ensuring that the air used in sensitive processes meets stringent cleanliness standards.
 
Function and Attributes
At its core, the ZR1140Y filter element serves as the primary filtration mechanism within a compressed air system. Its advanced micro-glass fiber construction, combined with sophisticated pleating technology, provides an extensive surface area for capturing even the tiniest particles. The 0.1μm filtration rating means it can efficiently remove microscopic dust, oil aerosols, water droplets, and other impurities from the air stream.
 
This precision filter element is engineered with multiple layers, each serving a specific purpose - from preliminary coalescing to final fine filtration. It features a high dirt holding capacity which allows for longer service intervals and reduced downtime for maintenance. Moreover, the ZR1140Y boasts excellent chemical resistance, heat stability, and durability, making it compatible with a wide range of operating conditions.
 
Parameter
Part No. : ZR1140Y
Working temperature : -10°C ~ +80°C
Working medium : Clean, oil-free, neutral compressed air and industrial gas
Filter material : Glass fiber
Filtration accuracy : 0.1 μm
Maximum remaining oil content : 0.1 ppm
Flow capacity : 1.7 Nm³/min
 
Benefits
1. Improved process efficiency. By ensuring compressed air free from contaminants, the ZR1140Y filter element directly contributes to enhancing process efficiency. In applications like food and beverage processing, pharmaceutical manufacturing, or semiconductor production, where even trace amounts of impurities can compromise product quality, this level of filtration is indispensable.
2. Equipment protection. Contaminants in compressed air can cause significant wear and tear on machinery and equipment. The ZR1140Y filter element safeguards costly components such as pneumatic tools, valves, and actuators by preventing particulate matter from entering their working parts.
3. Cost savings. With its high dirt holding capacity and long service life, the ZR1140Y reduces the frequency of filter changes, thereby cutting operational costs and minimizing the overall life-cycle cost of the filtration system.
 
Application
The ZR1140Y compressed air precision filter element is widely applied in numerous industries and scenarios:
Automotive manufacturing plants, where clean compressed air is required for painting booths, assembly lines, and tool operations.
Pharmaceutical facilities where compressed air purity is crucial for drug synthesis, packaging, and medical device manufacturing.
Food and beverage production lines, where hygiene standards necessitate ultra-clean compressed air to prevent contamination.
Electronics and semiconductor manufacturing, where minuscule impurities could disrupt delicate circuitry.
 
Precautions
While the ZR1140Y offers exceptional performance, proper usage and maintenance are essential to ensure its effectiveness:
1. Installation. Ensure the filter element is installed correctly and sealed tightly to prevent bypassing of unfiltered air. Follow the manufacturer's instructions for correct positioning and orientation.
2. Pressure Drop Monitoring. Regularly check the pressure drop across the filter element. An increased pressure differential indicates that the filter element may be nearing the end of its useful life and needs replacement.
3. Maintenance and Replacement. Although the ZR1140Y has a substantial dirt holding capacity, timely replacement based on either pressure drop or recommended service intervals is crucial. Overuse can lead to clogging, reducing flow rates and compromising filtration efficiency.
4. Storage. Unused filter elements should be stored in their original packaging, in a dry and clean environment, away from any potential sources of contamination.
 

The Precision filter element is a part of the air compressor. If this part is missing, it may affect the normal operation of the air compressor. AIDA provides high-quality alternatives. The quality and performance of our ZR1140Y Precision filter element can perfectly replace OEM original products. Compared with OEM, our products have the same performance and lower price. For customers who purchase our products, we provide perfect after-sales service. We believe you will be satisfied with our service. Contact us today!