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Replacement ZR1140A
Precision filter element
Precision filter element
ZR1140A
(replacement)for ZANDER
Part numbers marked "replacement" are not affiliated with the original manufacture. Part numbers and pictures are used for cross reference only.
- Description
ZANDER Precision filter element ZR1140A replacement
The ZR1140A activated carbon compressed air precision filter element is a highly specialized product that plays a crucial role in various industrial applications. This filter element is designed to effectively remove contaminants and impurities from compressed air systems, ensuring the cleanliness and purity of the air used in these systems.
The primary role of the ZR1140A activated carbon compressed air precision filter element is to provide the final stage of purification in a multi-stage compressed air filtration system. After initial stages of coarser filtration to remove larger particles, the ZR1140A steps in to eliminate residual oil aerosols, odor-causing compounds, and minute particulates that could be detrimental to sensitive equipment or processes downstream.
Parameter
Part No. : ZR1140A
Working temperature : -10°C ~ +80°C
Working medium : Clean, oil-free, neutral compressed air and industrial gas
Filter material : Glass fiber / activated carbon
Filtration accuracy : 0.01 μm
Maximum remaining oil content : 0.001 ppm
Flow capacity : 1.7 Nm³/min
Attributes
1. Material and construction
The ZR1140A filter element is typically constructed using high-quality activated carbon. Activated carbon has an extensive surface area due to its porous structure which makes it highly effective at adsorbing contaminants like oil vapor, odors, and other volatile organic compounds (VOCs). It's often encapsulated within a durable, non-woven or sintered metal mesh that provides structural integrity while allowing free passage of air.
2. Precision filtration
The micron rating of the ZR1140A filter element can vary depending on the specific model but generally falls within the sub-micron range, providing fine filtration for particles as small as 0.01 microns. This ensures the capture of even microscopic particulates, such as dust, rust, and aerosols, ensuring compressed air quality that meets stringent purity standards.
3. Adsorption capacity
The activated carbon layer has exceptional adsorption properties, capable of capturing contaminants by chemical bonding rather than just physical sieving. This attribute enables the ZR1140A filter element to effectively remove oil aerosols, moisture, and other hydrocarbons that may escape mechanical filters.
4. Efficiency and durability
Designed with longevity in mind, the ZR1140A filter element maintains high efficiency over a long service life. It features replaceable elements, allowing for easy maintenance without replacing the entire housing. The filter element also undergoes rigorous testing to withstand pressure fluctuations and maintain its shape under high flow rates.
5. Temperature and pressure resistance
The ZR1140A filter element is engineered to function optimally under varying temperature and pressure conditions commonly found in industrial settings. It can handle temperatures up to certain limits and pressures consistent with standard compressed air systems.
Fields of Application
1. Food and beverage industry
In this industry, compressed air purity is critical to avoid contamination of food products. The ZR1140A filter element ensures the compressed air used in packaging, bottling, and ingredient processing is free from contaminants.
2. Pharmaceuticals and healthcare
Sterile air is essential in pharmaceutical manufacturing and healthcare facilities. The ZR1140A filter element helps meet ISO 8573.1 air quality classes, preventing any chance of product contamination or affecting the efficacy of medical devices that rely on compressed air.
3. Electronics manufacturing
In semiconductor fabrication and electronics assembly, even trace amounts of contaminants can lead to defects. The ZR1140A filter element ensures the production environment remains ultra-clean, protecting sensitive electronic components from damage.
4. Pneumatic tools and equipment
High-quality compressed air prolongs the lifespan of pneumatic tools by reducing wear and tear caused by oil mist and particulate matter. The ZR1140A filter element ensures clean air supply to these tools.
5. Painting and coating systems
In painting booths or coating operations, the use of filtered compressed air prevents foreign particles from entering the paint finish, thus maintaining the quality and aesthetics of the final product.
The Precision filter element is a part of the air compressor. If this part is missing, it may affect the normal operation of the air compressor. AIDA provides high-quality alternatives. The quality and performance of our ZR1140A Precision filter element can perfectly replace OEM original products. Compared with OEM, our products have the same performance and lower price. For customers who purchase our products, we provide perfect after-sales service. We believe you will be satisfied with our service. Contact us today!
The ZR1140A activated carbon compressed air precision filter element is a highly specialized product that plays a crucial role in various industrial applications. This filter element is designed to effectively remove contaminants and impurities from compressed air systems, ensuring the cleanliness and purity of the air used in these systems.
The primary role of the ZR1140A activated carbon compressed air precision filter element is to provide the final stage of purification in a multi-stage compressed air filtration system. After initial stages of coarser filtration to remove larger particles, the ZR1140A steps in to eliminate residual oil aerosols, odor-causing compounds, and minute particulates that could be detrimental to sensitive equipment or processes downstream.
Parameter
Part No. : ZR1140A
Working temperature : -10°C ~ +80°C
Working medium : Clean, oil-free, neutral compressed air and industrial gas
Filter material : Glass fiber / activated carbon
Filtration accuracy : 0.01 μm
Maximum remaining oil content : 0.001 ppm
Flow capacity : 1.7 Nm³/min
Attributes
1. Material and construction
The ZR1140A filter element is typically constructed using high-quality activated carbon. Activated carbon has an extensive surface area due to its porous structure which makes it highly effective at adsorbing contaminants like oil vapor, odors, and other volatile organic compounds (VOCs). It's often encapsulated within a durable, non-woven or sintered metal mesh that provides structural integrity while allowing free passage of air.
2. Precision filtration
The micron rating of the ZR1140A filter element can vary depending on the specific model but generally falls within the sub-micron range, providing fine filtration for particles as small as 0.01 microns. This ensures the capture of even microscopic particulates, such as dust, rust, and aerosols, ensuring compressed air quality that meets stringent purity standards.
3. Adsorption capacity
The activated carbon layer has exceptional adsorption properties, capable of capturing contaminants by chemical bonding rather than just physical sieving. This attribute enables the ZR1140A filter element to effectively remove oil aerosols, moisture, and other hydrocarbons that may escape mechanical filters.
4. Efficiency and durability
Designed with longevity in mind, the ZR1140A filter element maintains high efficiency over a long service life. It features replaceable elements, allowing for easy maintenance without replacing the entire housing. The filter element also undergoes rigorous testing to withstand pressure fluctuations and maintain its shape under high flow rates.
5. Temperature and pressure resistance
The ZR1140A filter element is engineered to function optimally under varying temperature and pressure conditions commonly found in industrial settings. It can handle temperatures up to certain limits and pressures consistent with standard compressed air systems.
Fields of Application
1. Food and beverage industry
In this industry, compressed air purity is critical to avoid contamination of food products. The ZR1140A filter element ensures the compressed air used in packaging, bottling, and ingredient processing is free from contaminants.
2. Pharmaceuticals and healthcare
Sterile air is essential in pharmaceutical manufacturing and healthcare facilities. The ZR1140A filter element helps meet ISO 8573.1 air quality classes, preventing any chance of product contamination or affecting the efficacy of medical devices that rely on compressed air.
3. Electronics manufacturing
In semiconductor fabrication and electronics assembly, even trace amounts of contaminants can lead to defects. The ZR1140A filter element ensures the production environment remains ultra-clean, protecting sensitive electronic components from damage.
4. Pneumatic tools and equipment
High-quality compressed air prolongs the lifespan of pneumatic tools by reducing wear and tear caused by oil mist and particulate matter. The ZR1140A filter element ensures clean air supply to these tools.
5. Painting and coating systems
In painting booths or coating operations, the use of filtered compressed air prevents foreign particles from entering the paint finish, thus maintaining the quality and aesthetics of the final product.
The Precision filter element is a part of the air compressor. If this part is missing, it may affect the normal operation of the air compressor. AIDA provides high-quality alternatives. The quality and performance of our ZR1140A Precision filter element can perfectly replace OEM original products. Compared with OEM, our products have the same performance and lower price. For customers who purchase our products, we provide perfect after-sales service. We believe you will be satisfied with our service. Contact us today!
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