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Replacement QD525+
Precision filter element
Precision filter element
QD525+
(replacement)for Atlas Copco
Part numbers marked "replacement" are not affiliated with the original manufacture. Part numbers and pictures are used for cross reference only.
- Description
Atlas Copco Precision filter element QD525+ replacement
QD525+ activated carbon compressed air filter element is an essential component in various industrial applications where the purity of compressed air is crucial. This filter element is designed to efficiently reduce hydrocarbons, odors, and oil vapor present in the compressed air stream, thereby safeguarding investments, equipment, and processes. With a filtration accuracy of 0.01 μm, the QD525+ filter element ensures high-quality air output by effectively capturing fine particles and contaminants.
Specification
Working temperature : -10°C ~ +80°C
Working medium : Clean, oil-free, neutral compressed air and industrial gas
Skeleton : Stainless steel
Filter material : Glass fiber / activated carbon
Filtration accuracy : 0.01 μm
Residual oil content : 0.003 ppm
Service life : 1000 hours
Composition and Functionality
- Activated Carbon Layers
One of the key features of the QD525+ compressed air filter element is its activated carbon layers. Activated carbon is a highly porous material that is capable of adsorbing a wide range of impurities, including hydrocarbons, odors, and oil vapor. The activated carbon layers in this filter element play a critical role in reducing the residual oil content to less than 0.003 ppm, ensuring that the compressed air meets the required purity standards.
- Adsorption Process
The adsorption process employed by the activated carbon layers is central to the effectiveness of the QD525+ filter element. Adsorption is the physical or chemical bonding of molecules to a surface, in this case, the porous structure of the activated carbon. As contaminated air passes through the filter element, impurities such as oil vapor are trapped within the carbon pores, resulting in significantly reduced oil content in the output air stream.
Performance and Efficiency
- Filtration Accuracy
With a filtration accuracy of 0.01 μm, the QD525+ filter element is capable of capturing even the smallest particles present in the compressed air. This high level of precision ensures that contaminants such as dust, oil droplets, and microorganisms are effectively removed, protecting downstream equipment and processes from potential damage or contamination.
- Residual Oil Content
The ability of the QD525+ filter element to reduce the residual oil content to less than 0.003 ppm is a testament to its efficiency in oil vapor removal. By achieving such low oil levels in the output air, this filter element helps maintain the integrity of sensitive equipment and prevents oil-related issues in industrial processes.
- Low Pressure Drop
Maintaining a low pressure drop is essential in ensuring the energy efficiency and cost-effectiveness of compressed air systems. The QD525+ filter element is designed to minimize pressure drop throughout its lifetime, providing consistent performance without compromising airflow or system efficiency. This feature not only reduces operational costs but also extends the service life of the filter element.
Durability and Longevity
- Lifetime Performance
The QD525+ filter element is engineered for long-term performance and reliability. By utilizing high-quality materials and advanced manufacturing techniques, this filter element offers consistent filtration efficiency over its entire lifespan. Users can rely on the QD525+ filter element to deliver dependable air quality control without frequent replacements or maintenance interventions.
- Minimal Maintenance Requirements
Thanks to its robust design and efficient filtration capabilities, the QD525+ filter element requires minimal maintenance throughout its operational life. This not only reduces downtime and associated costs but also enhances overall system productivity by ensuring continuous air purification without interruptions.
Applications and Benefits
- Industrial Applications
The QD525+ activated carbon compressed air filter element finds widespread use in various industrial sectors, including manufacturing, pharmaceuticals, food and beverage, electronics, and automotive. Its ability to remove hydrocarbons, odors, and oil vapor makes it suitable for applications where air quality is critical to product quality, process integrity, and operator safety.
- Cost Savings
By investing in the QD525+ filter element, businesses can realize significant cost savings in terms of equipment maintenance, downtime reduction, and energy efficiency. The superior filtration performance and longevity of this filter element translate into tangible benefits for organizations looking to optimize their compressed air systems and operations.
- Environmental Impact
Efficient air filtration is not only essential for equipment protection and process consistency but also contributes to environmental sustainability. The QD525+ filter element helps minimize air pollution by removing harmful contaminants before they are released into the atmosphere, aligning with global efforts to reduce emissions and promote cleaner manufacturing practices.
The Precision filter element is a part of the air compressor. If this part is missing, it may affect the normal operation of the air compressor. AIDA provides high-quality alternatives. The quality and performance of our QD525+ Precision filter element can perfectly replace OEM original products. Compared with OEM, our products have the same performance and lower price. For customers who purchase our products, we provide perfect after-sales service. We believe you will be satisfied with our service. Contact us today!
QD525+ activated carbon compressed air filter element is an essential component in various industrial applications where the purity of compressed air is crucial. This filter element is designed to efficiently reduce hydrocarbons, odors, and oil vapor present in the compressed air stream, thereby safeguarding investments, equipment, and processes. With a filtration accuracy of 0.01 μm, the QD525+ filter element ensures high-quality air output by effectively capturing fine particles and contaminants.
Specification
Working temperature : -10°C ~ +80°C
Working medium : Clean, oil-free, neutral compressed air and industrial gas
Skeleton : Stainless steel
Filter material : Glass fiber / activated carbon
Filtration accuracy : 0.01 μm
Residual oil content : 0.003 ppm
Service life : 1000 hours
Composition and Functionality
- Activated Carbon Layers
One of the key features of the QD525+ compressed air filter element is its activated carbon layers. Activated carbon is a highly porous material that is capable of adsorbing a wide range of impurities, including hydrocarbons, odors, and oil vapor. The activated carbon layers in this filter element play a critical role in reducing the residual oil content to less than 0.003 ppm, ensuring that the compressed air meets the required purity standards.
- Adsorption Process
The adsorption process employed by the activated carbon layers is central to the effectiveness of the QD525+ filter element. Adsorption is the physical or chemical bonding of molecules to a surface, in this case, the porous structure of the activated carbon. As contaminated air passes through the filter element, impurities such as oil vapor are trapped within the carbon pores, resulting in significantly reduced oil content in the output air stream.
Performance and Efficiency
- Filtration Accuracy
With a filtration accuracy of 0.01 μm, the QD525+ filter element is capable of capturing even the smallest particles present in the compressed air. This high level of precision ensures that contaminants such as dust, oil droplets, and microorganisms are effectively removed, protecting downstream equipment and processes from potential damage or contamination.
- Residual Oil Content
The ability of the QD525+ filter element to reduce the residual oil content to less than 0.003 ppm is a testament to its efficiency in oil vapor removal. By achieving such low oil levels in the output air, this filter element helps maintain the integrity of sensitive equipment and prevents oil-related issues in industrial processes.
- Low Pressure Drop
Maintaining a low pressure drop is essential in ensuring the energy efficiency and cost-effectiveness of compressed air systems. The QD525+ filter element is designed to minimize pressure drop throughout its lifetime, providing consistent performance without compromising airflow or system efficiency. This feature not only reduces operational costs but also extends the service life of the filter element.
Durability and Longevity
- Lifetime Performance
The QD525+ filter element is engineered for long-term performance and reliability. By utilizing high-quality materials and advanced manufacturing techniques, this filter element offers consistent filtration efficiency over its entire lifespan. Users can rely on the QD525+ filter element to deliver dependable air quality control without frequent replacements or maintenance interventions.
- Minimal Maintenance Requirements
Thanks to its robust design and efficient filtration capabilities, the QD525+ filter element requires minimal maintenance throughout its operational life. This not only reduces downtime and associated costs but also enhances overall system productivity by ensuring continuous air purification without interruptions.
Applications and Benefits
- Industrial Applications
The QD525+ activated carbon compressed air filter element finds widespread use in various industrial sectors, including manufacturing, pharmaceuticals, food and beverage, electronics, and automotive. Its ability to remove hydrocarbons, odors, and oil vapor makes it suitable for applications where air quality is critical to product quality, process integrity, and operator safety.
- Cost Savings
By investing in the QD525+ filter element, businesses can realize significant cost savings in terms of equipment maintenance, downtime reduction, and energy efficiency. The superior filtration performance and longevity of this filter element translate into tangible benefits for organizations looking to optimize their compressed air systems and operations.
- Environmental Impact
Efficient air filtration is not only essential for equipment protection and process consistency but also contributes to environmental sustainability. The QD525+ filter element helps minimize air pollution by removing harmful contaminants before they are released into the atmosphere, aligning with global efforts to reduce emissions and promote cleaner manufacturing practices.
The Precision filter element is a part of the air compressor. If this part is missing, it may affect the normal operation of the air compressor. AIDA provides high-quality alternatives. The quality and performance of our QD525+ Precision filter element can perfectly replace OEM original products. Compared with OEM, our products have the same performance and lower price. For customers who purchase our products, we provide perfect after-sales service. We believe you will be satisfied with our service. Contact us today!
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